ENGLISH

Evolving productivity to satisefy the needs

We, Hirooka Tekko's strength is our integrated production ability for entire "MONOZUKURI" to design, develop, build prototypes and production line for serial products.
In the future, we will continue contribution to society through manufacturing reliable and safety products as the professionals of "MONOZUKURI". ※"MONOZUKURI" means manufacturing by skilled craftman.

80 Years of History.
Building the Future with Technology and On-Site Expertise.

With an integrated manufacturing system that encompasses press and welding,
as well as machining at our group companies,
we will continue to be a trusted partner.

We keep our eyes on the essence of manufacturing,
refining both our technology and our people,
and contributing to society through value-driven manufacturing.

DAIZO HIROOKA, President

Company Profile

Saitama Kuki Headquarters And Main Plant
5 Kawaraicho, Kuki, Saitama 346-0028 (Kuki Shobu Industrial Park)
TEL.0480-23-0131
FAX.0480-22-7896
Gunma Ota Plant
1240 Higashi-Kanai-cho, Ota, Gunma 373-0022
TEL.0276-57-8260
FAX.0276-57-8255
Goto Machinery Co., Ltd.
597-6 Hinode-cho, Isesaki, Gunma 372-0022
TEL.0270-24-0001
FAX.0270-24-0007
Sanwa Seisakusho Co., Ltd.
31 Kawaraicho, Kuki, Saitama 346-0028
TEL.0480-22-7790
FAX.0480-22-7792
HIROOKA(THAILAND) CO., LTD.
88/8 Moo 8 Suwintawong Rd., T.Wangtakeian, A.Muang, Chachoengsao 24000
TEL.+66 (0) 38 559 077
FAX.+66 (0) 38 847 303
Representative
DAIZO HIROOKA, President
Establishment
March 1946
Capital
30 Million yen
Number of Employees
153(Group total 277)
Area
Kuki plant (Head office):lands 15,131㎡, buildings 7,198㎡
Ota plant:lands 8,261㎡, buildings 3,889㎡
Goto Machinery Co., LTD.:lands 19,887㎡, buildings 8,497㎡
Thiland plant:lands 13,316㎡, buildings 4,261㎡
Business Contents
1.Sheet metal processing by machine press, welding, mochining, coating, assembly for automobile, construction tool, train brake,
health eqipment etc.
2.Design, manufacture and sale of metal mold.
Main Customers
UD Trucks Co., Ltd. / Isuzu Motors Ltd. / Komatsu Seisakusho Co., Ltd.
Banks
Japan Finance Corporation / Shoko Chukin Bank / Resona Bank / Mizuho Bank
Towa Bank / Mitsubishi Tokyo UFJ Bank

History

1946 Established HIROOKA TEKKOJO Co., Ltd. with capital of 100,000 yen, starting machine tool assembly and repair.
1952 Started press machining of automotive fenders.
1962 Started business with Nissan Diesel Industry (now UD Trucks Corporation).
1963 Increased capital to 2.5 million yen and reorganized into HIROOKA TEKKOJO Co., Ltd.
1964 Started business with Yaskawa Electric Manufacturing (now Yaskawa Electric).
1965 Started business with Akebono Brake Industry.
1975 Relocated to Kuki Shobu Industrial Park (current location) and renamed to HIROOKA TEKKO Co., Ltd.
1981 Started business with Komatsu Zenoah (now Komatsu Ltd.).
1983 Built and started operation of Saitama Kuki No.2 Plant in Kiyoku Industrial Park.
1990 Started business with Sakai Heavy Industries (now Tokyo Fuji).
1991 Received the Quality Excellence Award from Nissan Diesel Industry (now UD Trucks Corporation).
1992 Started business with Combi Corporation.
2001 Started business with Nippon Signal (Tochigi Nisshin).
2004 Started business with Soshin Co., Ltd.
2005 Started business with Maeda Seisakusho.
2006 Started business with Isuzu Motors.
2010 Started business with Kato Works. Started operation of Gunma Ota Plant.
2011 Started operation of HIROOKA(THAILAND) Plant in Thailand.
2015 Expanded HIROOKA(THAILAND) Plant (2nd plant) in Thailand.
2017 Certified by Saitama Prefecture as a Sai-no-Kuni Designated Plant.
2022 Made Goto Machinery Co., Ltd. a group company.
2024 Made Sanwa Seisakusho Co., Ltd. a group company.

Products

Truck Parts

Truck Parts

To support safer and more comfortable truck transportation, we poroduce bumper, cab suspension link and engine support etc.

construction tool parts

Construction Tool Parts

We produce small power shovel arms (boom) and hands (buckets)base carrier that can be seen in street.

Train Parts

Train Parts

We produce brake parts which support safe railway transport.

Health Equipment Parts

Health Equipment Parts

We produce the frame of exercise bikes that helped in health care.

Process

Our strong point is that we have the ability to manage poductions consistently

1 Design・Prototypes

Three dimensional CAD simulates and inspets problems and functionalities in advance. And then we start to build prototypes according as the analytic data shows.

Designing Jigs by using CAD system.
The improvement of CAD simulation tecnology enabled manufacturing improvements and cost cutting.

2 Building Production line
(Metal mold, Equipment)

The integrated control by digitalized data enaabled manufacturing improvements, and achieved high speed, highly accurate processing.

Three dimensional solid model die design dramatically increases productivity.
With 5 faces machining center, high precision processing can be completed in a short time.

3 Serial Production
(Press, Welding, Cut)

To manufacture products of complex form, work of several processes is required. At Hirooka Tekko, we manufacture products of fine quality, increasing productivity, through sccurate smooth work by using press and welding technology which can meet various uses.

Stamping line processing for sheet metal of medium thickness.
We assemble products accurately and smoothly by using robotic arc welding machine and spot welding machine.

4 Coating, Finishing

Integrated line for cleaning, zinc coating treatment, coating and baking dry up system. Less loss in paint, even complex shape products can be painted in a uniform thickness, and excellent corrosion resistance.

CED coating
Integrated line for Washing, Zinc coating, CED coating, Baking and drying etc.

5 Inspection

Products finished by production line are inspected in detail to be checked if they are up to the standard. three Dimensional Measuring Instrument is portable type, therefore, products with complex shape, length. angle and hole can be measured precisely.

Maintenance to inspection equipment is an important process to maintain accuracy.
We conduct careful examination from both digital and analog.
We manufacture the good quality productions and respond to the
needs of times by using the latest Press Technology.

Facility list

Saitama Kuki Headquarters And Main Plant

Laser Cutting Machine
2D Laser Cutting Machine 1
Stocker 2
Press Machine
600ton Press Machine 1
500ton Press Machine 6
350ton Press Machine 1
200ton Press Machine 3
150ton Servo Press Machine 1
150ton Press Machine 5
110ton Press Machine 3
100ton Press Machine 3
80ton Press Machine 1
60ton Press Machine 1
Coil Straightening Machine 1
20t (Hydraulic) 1
Bending Machine
200ton Bending Machine 1
60ton Bending Machine 2
Welding Machines
Arc Welding Robot 45
Handling & Assembling Robot 2
Welding Positioner 20
Spot Welder 6
Semi Automatic Welder 45
Machining
Vertical Machining Center 5
Surface Grinding Machine 4
Radial Drilling Machine 3
Vertical Milling Machine 3
Horizontal Boring Machine 1
Drilling Machine 9
Lathe 2
Wire Cut Electrical Discharge Machine 2
Gas Cutting Apparatus 1
Coating Line
CED Coating Line 1
Inspection Equipments
Rockwell Hardness Tester 1
Micro Vickers Hardness Meter 1
Amsler's Tensile Testing Machine 1
3D Measurement Arm 1
Transportation
Heavy-duty Truck 1
Medium-duty Truck 2
Light-duty Truck 1
Automatic storage
Automatic storage 1

Gunma Ota Plant

Laser Cutting Machine
2D Laser Cutting Machine 1
Stocker 1
Plasma Cutting Machine 1
Press Machine
300t (Hydraulic) 1
15t (Hydraulic) 1
Bending Machine
200ton 1
60ton 1
Welding Machines
Arc Welding Robot 20
Welding Positioner 4
Semi Automatic Welder 23
Machining
NC Lathe 1
Vertical Machining Center 3
5Faces Machining Center 1
Shot Blasting Machine 2
Lathe 1
Vertical Milling Machine 1
Drilling Machine 6
Transportation
Heavy-duty Truck 1
Medium-duty Truck 1
Light-duty Truck 1

Goto Machinery Co., Ltd.

For more information

Sanwa Seisakusho Co., Ltd.

For more information

HIROOKA(THAILAND) CO., LTD.

Laser Cutting Machine
2D Laser Cutting Machine 1
Press Machine
500ton Press Machine 2
500ton Hydraulic Press Machine 1
200ton Press Machine 1
150ton Press Machine 1
110ton Press Machine 2
Coil Straightening Machine 1
Bending Machine
80ton Bending Machine 1
60ton Bending Machine 1
Welding Machines
Arc Welding Robot 6
Spot Welder 3
Semi Automatic Welder 3
Machining
Drilling Machine 1
Lathe 1
Surface Grinding Machine 1
Milling Machine 1

Environment

Hirooka Tekko recognizes global environment conservation as one of the important issues, and focus on education for all employees to understand environmental policy and raise awareness.
Therefore we are trying to prevent global environmental pollution.
We will raise the reliability with society and aim for business growth.
Further more, participate in volunteer activities and communication with local communities.

HIROOKA